Tips and Disks Products - EternAloy Corporation

EternAloy tips and disks are engineered for precision, durability, and predictable performance in demanding machining environments. Built on our TCHP (Tungsten Carbide Hardfacing Powders) expertise and sintering know‑how, these wear components deliver exceptional hardness, dimensional stability, and resistance to abrasion, impact, and heat. From CNC turning and milling operations to fixturing, gauging, and alignment applications, our tips and disks help manufacturers maintain tighter tolerances, reduce scrap, and extend tool life across high‑duty production cycles.

Each component is formulated using premium carbide systems with carefully balanced binder phases to optimize toughness and edge retention. Proprietary powder processing and consolidation methods drive a uniform microstructure that resists chipping and micro‑fracture in real‑world cutting, sliding, and clamping conditions. The result is a reliable wear surface that protects mating parts and maintains geometry longer, even under high contact pressures. Our standard portfolio covers popular diameters and thicknesses, while custom geometries, radii, and chamfers are available for specialized tooling and fixture designs.

Typical use cases include anti‑wear buttons for contact points, locator disks for precise part positioning, and replaceable tips in modular CNC tooling. Aerospace and energy customers rely on these parts for repeatability in harsh environments, while general industrial machine shops appreciate the simplified maintenance and lower total cost of ownership versus conventional steel wear pads. Optional coatings and surface finishes are available to further reduce friction, mitigate fretting, and enhance corrosion resistance where needed.

Key advantages: extreme wear resistance, consistent dimensional control, extended service intervals, and compatibility with high‑load, high‑temperature applications. Whether you need a quick replacement for a high‑wear contact surface or a fully customized wear disk to match a unique fixture, EternAloy can support rapid prototyping and production supply. Contact our applications team for guidance on powder selection, hardness targets, and achievable tolerances.